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硫黃回收單元不銹鋼三通閥裂紋修復(fù)處理2021-03-24

Repair process for cracks of stainless steel three-way valve in sulfur recovery unit
作者單位:中國石油西南油氣田公司重慶天然氣凈化總廠
中文關(guān)鍵字:不銹鋼;三通閥;裂紋;固溶處理
英文關(guān)鍵字:Stainless steel; Three-way valve; Crack; Solution treatment
中文摘要:某天然氣凈化廠硫黃回收單元不銹鋼三通程序切換閥發(fā)生泄漏,影響裝置正常運行。為修復(fù)該三通閥,從材質(zhì)、焊接、結(jié)構(gòu)、使用介質(zhì)等方面對故障進行了分析。判斷為焊接時晶間區(qū)域形成“貧鉻區(qū)”,從而引起的晶間腐蝕。針對該情況制定了小線能量焊接、焊后固溶處理的方式進行修復(fù)。最終成功修復(fù)三通閥裂紋,保證了裝置正常運行。該修復(fù)工藝的成功運用為因貧鉻引起晶間腐蝕的奧氏體不銹鋼裂紋的修復(fù)提供了有效方法。

英文摘要:

A stainless steel three-way programmable switching valve in the sulfur recovery unit of a natural gas purification plant developed a leak, affecting the normal operation uptime of the facilities. In order to develop valve repair procedure, factors such as material, welding, structure, and process medium were analyzed. It is concluded that the “chromium-depleted zone” is formed in the inter-granular area during welding, resulting in inter-granular corrosion. To tackle this problem, small heat input welding and post weld solution treatment methods were developed for repair. Finally, the crack of the three way valve was successfully repaired to allow the normal operation of the device. The successful application of the repair process provides an effective method for the repair of cracks in austenitic stainless steel caused by chromium depletion.